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XU-2230 Pulser/Receiver


 
Integral pulser and receiver
  Switchable spike/square wave
    pulser
  Low-noise, high resolution
    receiver
  RS-232 and High speed RS-485
    serial computer  interfaces


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XU-2240 Gated Flaw Detector


 
Integral pulser and receiver and
    alarm gate
  Switchable spike/square
    wave pulser
  Low-noise, high
    resolution receiver
  RS-232 and High speed
    RS-485 serial computer
    interfaces


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XU-2250 Thickness Gauge


  Integral pulser and receiver
    and alarm gate and thickness
    gauge
  AGC function does not change
    base gain of instrument
  Fully programmable DAC
    allows high speeds testing
  RS-232 and High speed RS-
   485 serial computer interfaces
  Test modes include contact, 
    delay and new thin wall mode
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Pulser

Type.................................................................... Switchable Spike/Square
Amplitude.................................................................. 300volts into 50ohms
Damping................. Selectable 30, 34, 40, 50, 70, 100, 200, 1 kohms Receiver
Tuned Frequencies..................................................... 1, 2.25, 5, 10, 15 MHz
Wideband Bandwidths......................................... 1-20, 3-20, 5-20, 5-30 MHz
Gain.............................................. Adjustable -28 to +81.8dB in .05dB steps
Display Presentation..................................................... RF, +, -, ±, Hi Res±
Reject..................................................... Linear reject adjustable 0-80% f.s
Mode........................................................ Pulse/Echo, Pitch/Catch (THRU)


Amplitude Gate (XU-2240,XU-2250)

Modes............................................................................. Normal, Interface
Blanking Interval..................................................... Adjustable .05-1000 μsec
Delay,Gate Interval.................................................. Adjustable .05-1000 μsec
Alarm Polarity..................................................................... Selectable Hi/Lo
Alarm Level................................................................ Adjustable 0-100% f.s.
Detector Output.............................................. 0-10 volts analog, 8bits digital
Cyclic Operation............................... Allows up to 16 separate gate positions


Thickness Gate (XU-2250)
Modes........................Selectable contact, delay line (immersion) or thin wall
Ranges.................................................. Selectable .01£¢ to 1£¢, .1£¢to 10£¢
Display(LED readout)...................................................... 3 digits, .999, 9.99
Signal Conditioning..................................................... Adjustable AGC,DGC
Thickness Output......................................... 0-10volts analog, 10bits digital
Resolution........................................................................................10bits
Alarms............................................. Hi, Lo & No-Test(TTL level compatible)


Computer Interface
RS-232 Serial, RS-485 High Speed Serial Command Link, RS-485
High Speed Serial Data Link, lsolated Parallel

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Features of the XU-2468:

· Large EL display


· Fast and easy Test Setup
  - Direct access keys and  three quick  knobs allow immediate changes of
     multiple  functions.


· On Line Help
  makes manual nearly obsolete.


· Digital Single Shot Peak Detection
  can accurately  detect & measure a flaw each rep, at a rep rate of 24 kHz.

The XU-2468 is an eight channel flaw detector and thickness gauge incorporating an electroluminescent waveform display panel. Its high-speed systems capability, coupled with its user-friendly design make the XU-2488 the best choice.

The XU-2468 is ideally suited for high-speed systems application. Digital Single Shot Peak Detection enables the instrument to detect and measure a flaw in one rep. This, combined with a rep rate of 24 kHz, results in unparalleled high-speed testing.

Four gates are incorporated into the XU-2468 to provide unmatched flexibility and economy. Flaw detection, thickness detection, surface following, back following and back echo attenuation capability are all provided

Each channel can be individually set to operate as a flaw detector or thickness gauge. If a channel is set to flaw detect then Gates 1-4 can be enabled as flaw detectors. If a channel is set to thickness detect then Gate 4 is a Hi-Res thickness gauge with a resolution of ±.0001". Gate 1 can always be used as a surface detector for any gate set to surface follow.

The large 4.5 × 3.4 display screen provides an uncluttered view of the waveform. Four measurements and three Quick Knob functions are visible without interrupting the waveform display. A pop-upcursor enables quick setup of ultrasonic tests and provides measurements of tests and provides measurements of both thickness and amplitude.

All Xactex keys and functions are straightforward and indicated with clear, concise text-no confusing graphics. Large, legible characters are used for all measurements and instrument settings.

Testing can begin quickly with the XU-2468, Direct Access Key (such as PULSER/RECEIVER, GATE1-4 and RANGE) require only a single key stroke for immediate adjustment of multiple instrument functions using the three Quick Knobs.

Once a Direct Access Key is pressed, the most commonly adjusted functions appear above the three Quick Knobs and a pop up Function Menu appears in the upper right hand corner. The left and middle Quick Knob are reserved for controls which are frequently changed. You can select any control from the Function Menu and adjust it with the right Quick Knob using the Menu Select Keys. The pop up menu disappears at the touch of a key, so your waveform display remains uncluttered.

A user-defined Key, MY MENU, can be set up by the operator to access the three functions most often used in a test.

If you have any questions you do not need to search for your manual. Press the Help key and a pop up window immediately displays a description of the function you are adjusting.

The advanced design and performance of the XU-2468 provides high-speed testing without complicated setup procedures. So you can concentrate on your testing... not an instruction manual.


Direct Access Keys
PULSER/RECEIVER..........allows access to all P/R functions, including GAIN,
                                      REP RATE, REJECT, DAMP.
GATE 1-4........................individual access to all gate positions and flaw and
                                      thickness gate functions, including Alarm Level,
                                      Back Following Gate, Qualifiers.
RANGE............................controls horizontal range functions, such as
                                      RANGE, DELAY, VELOCITY.
MY MENU........................user-defined key to access the three most
                                      frequently-used functions in a test.
FUNCTION.......................accesses advanced instrument setups, such as I/O,
                                      DATA LOGGER, Buzzer.
CURSORS.......................allows quick Amplitude/Thickness measurements,
                                      without positioning the Gate.
CH SETUP.......................allows quick setup of the selected channel to
                                      operate as a flaw detector or thickness gauge.


SPECIAL KEYS
CHANNEL SELECT........selects the channel of interest to display or calibrate.
SAVE MEAS......................immediately saves a Thickness and /or Amplitude
                                        measurement.
SAVE WAVEFORM............................immediately saves displayed waveform.
PRINT.......................prints either the displayed waveform or the data logger
                               measurements.
FREEZE...................freezes the displayed waveform for analysis or printing.
LOCK.....................locks front panel controls to prevent inadvertent changes
                             to settings during a test.


Additional Features
A split screen allows the A-Scan and a magnified section of the A-Scan to be displayed simultaneously.

Memory can store up to 300 waveforms and 30 setups.

Amplitude and thickness measurements are made each rep.


Physical Specifications
Dimensions................................................................ 9 1/8"W × 6 5/8"H × 16"D
Weight....................................................................... 15 lbs
Operating Temperature................................................ 0¡É to 55¡É
Power........................................................................ 100 W


Display Specifications
Size......................................................... 4.5" × 3.4"
Type........................................................ flat panel electroluminescent(EL)
Update Rate............................................. 60 Hz
Viewing angle........................................... 160°


Pulser Specifications
Rep Rate................................................ 100 Hz to 24 kHZ, in 100 Hz steps
Damping................................................. selectable, 50, Hi.
Pulse Width............................................ adjustable, 30-650 ns
Amplitude............................................... 300V into 50


Receiver Specifications
Pre-Amp Gain........................................ adjustable, -30dB to in 0.1dB steps
Common Gain........................................ selectable, 0-80dB in 10dB steps.
Turned Frequencies................................ 1, 2.25, 5.0 ,10.0, 15.0
Wideband Bandwidths............................. 1-20, 3-20, 5-20, 5-20 MHz
Waveform Display................................... switchable; RF, Detected RF
                                                              (+,-,±, Hi Res ±), Time-of-Flight
                                                              (TOF), and Echo Blanking.


Data Logger Specifications
2500 measurement readings total (Thickness and/or Amplitude). Up to 99 files may be stored to print or review.


Input /Output Specifications
Command Link................................. RS-232, 9.6 k Baud or RS-485, 1 M Baud
Data Link........................... RS-485, 1 M Baud 20 bit Thickness, 8 bit Amplitude.
Analog Output............... up to 4 provided. An output can be assigned to any
                                     combination of 4 measurements (Flaw or Thickness)
Alarms......................................... selectable Hi/Lo for each Thickness Gate;
                                                    TTL alarm for each Amplitude Gate.
Parallel Port................ generate hard copies of waveform or data on a printer.


Accessories
NDT Silver..................... Windows 95/NT based software with instrument control,
                                     strip charts, alarms, and reports.

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Eight-Channel Multiplexed Flaw Detector

The XU-2248 can on any rep : Fire any one of  8 pulsers
                                                         Listen with any one of  8 receivers
                                                         Store the result in any of 16 gates

High speed RS-485 serial links give fast, reliable data/control from external controller

Integral multiplexer improves system performance


The XU-2248 is an 8-channel multiplexed ultrasonic flaw detector. It uses the newest technology for the 8 pulsers, 8 receivers and 16 gate channels incorporated into the XU-2248. 
The many interfacing options available to an ultrasonic system developer permit the XU-2248 
to be integrated into the virtually any computer-controlled test system.
A variety of data reduction algorithms, incorporated into the XU-2248, 
substantially reduce the data that must be transmitted to the system controller. 
They also reduce the system overhead.
 
The XU-2248 provides an improved, coat-effective alternative for for multiplexed systems.
Traditionally, a multiplexed system "patches" together an external multiplexer and a conventional
flaw detector and the multiplexer are often not well matched. 
Since an external multiplexer replaces the most important part of the flaw detector, 
it may compromise the system performance of an otherwise good flaw detector.
 
Front panel controls on the XU-2248 allow for a very wide range of applications in ultrasonic 
test systems. The Damping and width of each pulser are individually adjustable, and the 
operator can choose pulse-echo or pitch-catch operation for each pulser, as well. 
The rep rate is adjustable from 100 Hz - 10 kHz and is shared among all of the channels.
  
The Gains of each receiver amplifier are fully adjustable, individually. 
In addition, a common Gain control provides for rapid adjustment of all of the channels together,
as does Reject and Frequency. Tying two receiver inputs together provides separately (the example system uses this idea to get separate gains for pulse-echo and pitch-catch operation). 
The XU-2248 output is monitored by an external oscilloscope.
 
The 16 gate channels each have a separate Alarm Output and Peak Detector. 
Alarm LED's on the front panel give a visual alarm indication. The peak detected output from 
any gate channel (selected from the front panel) can be applied to the Analog Output on the 
rear panel. All of the peak detector outputs are available to a system controller over the high speed serial link. Alarm Filters for each of the gate channels are separately adjustable 
and allow the XU-2248 to be used in noisy industrial environments without generating spurious
alarm indications that would slow system test throughput.
 
In addition to these individual gate controls, the XU-2248 allows a gate to be re-positioned 
on every rep. These gate controls include Blanking, Delay, Width and Alarm Level.
Thus, the reps assigned to be a particular Gate Channel may have many gate positions 
and Alarm Levels.
 
Flexible triggering controls permit the operator to trigger an external oscilloscope on (and thus View) any individual rep, when any particular pulser fires, when any particular receiver "listens", 
or when any particular gate channel is used. The operator can also program the XU-2248 
to trigger on an arbitrary group of reps.
 
Using the concept of cyclic operation, pioneered by Xactex in the XU-2248 Flaw Detector, 
the XU-2248 can generate complex, cyclic test sequences. 
These test sequences can be programmed from the instrument front panel or input from an
external IBM -compatible PC, using the  UT-QWIK software supplied with the XU-2248. 
On any given Rep in the cyclic sequence, the XU-2248 can fire any one of the 8 pulsers,
"listen" with any one of the 8 receiver amplifiers, and apply the results to any one of the 16 gate channels. One possible sequence is illustrated for a common weld test system by the accompanying Figure and Table.
 
This system uses two parts of transducers. 
Each transducer in a pair is "aimed" at its mate, making pulse-echo and pitch-catch operation possible. The inputs of two receivers are tied together, which allows separately adjustable gains
for pulse-echo and pitch-catch operation. 
Referring to the table, which displays the programming of the rep sequence, 
the first four reps are pulse-echo tests involving all four transducers. 
The next four reps execute a pitch-catch test between transducer pairs to check coupling.
Note that the "results" of the coupling check are all applied to Gate 1, though they could be
applied to four additional gates, if desired. Reps 9-12 and 13-16 are repeats of reps 1-4. 
This Table illustrates a 16-rep sequence that will repeat during the next 16 reps and continue repeating as the test progresses. 
Sequences up to 128 reps can be programmed, stored and recalled by the XU-2248.
 
 


 
SPECIFICATIONS
  
PULSERS - 8 separate pulsers are provided. One pulser may be triggered on each rep.
Common Pulser Controls Specifications and Outputs
Type  Square wave
Amplitude  300 Volts into 50 Ω
Rep Rate  100 Hz to 10 kHz in 100 Hz steps
Rise Time  Less than 15 ns

 

Individual Controls
Damping  Selectable, 50 Ω or 1 kΩ
Pulse Width  Adjustable 30 - 650 ns
Mode  Switchable pulse-echo or pitch-catch

 


RECEIVER - 8 separate receiver amplifiers are provided. One receiver may " listen" on each rep.

Common Receiver Controls, Specifications and Outputs
Tuned Frequencies  1, 2.25, 5, 10, 15 MHz
Wideband
Bandwidths
 1-20, 3-20, 5-20, 5-20 MHz
Gain  Adjustable -30 to +80.0 dB in 0.1 dB steps
Display Output  Switchable RF, Detected RF
Detected RF
Presentation
 +, -, ±, Hi Res ±
Reject  Linear reject adjustable 0-80% f.s.

Individual Controls
Gain  Adjustable 0 to 60 dB below common gain in 0.1 dB steps
Equivalent
Input Noise
 25 μvolts rms, wideband
Channel Isolation  60 dB or better


AMPLITUDE GATE
16 separate  gate channels are provided. The results of any rep (peak detected output and alarm condition) may be applied to any of the 16 gate channels. 

Common Gate Controls, Specifications and Outputs
On  Toggles all the gates on or off
Velocity  Used to generate gate position readings,
 adjustable from 0.05 to 0.3 inches/μsec. 
Detector
 Output Hold
 Selectable 0 - 1000 milliseconds or reps
Alarm Output Hold  Selectable 0 - 1000 milliseconds or reps & external clear

Individual Gate Controls
Alarm Noise Filter  Adjustable 1 - 15
Alarm Polarity  Selectable Hi/Lo
Mode  Selectable, Normal or Interface gate with adjustable blanking
Detector Output  10 volts analog, 8 bits digital
Alarm Outputs  TTL level compatible, "Hi" on alarm & no-test
Alarm Indicators  Visual and audible

Cyclic Rep Controls Adjustable for each rep individually
Blanking Interval  Adjustable .05 - 1000 μsec. (.006 - 112 inches steel)
Delay Interval  Adjustable .05 - 1000 μsec. (.006 - 112 inches steel)
Gate Interval  Adjustable .05 - 1000 μsec. (.006 - 112 inches steel)
Alarm Level  Adjustable 0 - 100%


COMPUTER INTERFACE

RS-232 Serial  9.6 kBaud, Allows software control of the functions and 
 cyclic operation of a single XU-2248
RS-485 High Speed
Serial (2 channels)
Command Link
 Selectable 9.6, 62.5, 100, 250 kBaud, Allows control of the functions,
 cyclic operation and high speed data acquisition for single or
 multiple 2200 Series instrument.


COMPUTER INTERFACE (cont.)

Data Link  Gate Amplitude.
 1 MBaud transmission rate with external synchronous data clock.
 Allows high speed data acquisition on each rep.
 Optimized for use with the Xactex XT-3032 RS-485 Serial Interface Board.
Isolated Parallel  Outputs parallel 8-bit data
Software  IBM PC compatible, MS DOS 3.1 or higher. Included is "UTQWIK", a program 
 that allows operation of the instrument over the serial links from a PC.
 The program also provides for storage and recall of instrument setups on 
 disk.
 A Microsoft C compatible "object file" is also included.
 This "driver" supplies all the command codes for the XU-2248 and simplifies 
 embedding
 UT instrument control and data acquisition within user-generated custom 
 software.


POWER

AC Input  85-264 VAC, 47 to 63 Hz
Power Consumption  60 Watts


PHYSICAL

Size  Nominally 10 1/4" (W) x 7 3/4" (H) x 16 1/2" (D) 
Size (1/2 rack unit)  Nominally 9" (W) x 7 1/4" (H) x 16 (D)
Weight  Less than 22 lbs
Weight (1/2 rack unit)  Less than 15 lbs

 


 
 
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